Production Excellence
FROM CONCEPT TO CREATION
Custom Sportswear Manufacturing Process & Technical Capabilities in Sialkot, Pakistan.
Custom Sportswear Manufacturing Process & Technical Capabilities in Sialkot, Pakistan.
At Lakhan Sports, manufacturing is an integrated, multi-stage discipline. We turn tech packs into durable, performance-driven sportswear through calibrated cutting, reinforced industrial stitching, vibrant printing, and rigorous quality inspection.
Every production run begins with in-depth evaluation of your tech pack or reference garment. Our merchandising team analyzes stitch types, seam placements, vector graphic placements, and sizing grade rules.
If you don't possess a completed tech pack, our team can work from your high-resolution mockups, photographs, or physical reference samples to draft technical specifications.
Fabric selection defines athletic performance. We collaborate with approved textile knitting and dyeing mills in Pakistan to source target yarn compositions: moisture-wicking poly meshes, 4-way stretch interlocks, French terry cottons, and weather-resistant softshells.
All fabric lots are checked for GSM consistency, shrinkage tolerance, color fastness, and stretch recovery before releasing to cutting tables.
Master pattern makers develop graded digital patterns tailored to your sizing chart (US, EU, or Asian standards). Pre-production samples are assembled to evaluate real-world drape, athletic movement, and construction accuracy.
Sampling enables international buyers to approve fabric hand-feel, fit, and logo execution prior to initiating bulk cutting.
Bulk fabric rolls are layered and rested to relieve tension before precision cutting. Industrial cutting equipment follows digital markers to minimize fabric waste and achieve zero dimensional variance.
Garments are assembled on modern multi-needle machines: flatlock stitching for zero-chafe athletic tops, 4-thread overlock for stretch seams, and reinforced bartacking at stress points.
Our customization facility accommodates full digital sublimation printing using imported non-fading inks for vivid teamwear graphics that will never crack or peel.
For streetwear and lifestyle apparel, we offer high-density screen printing, puff prints, direct-to-garment (DTF), and multi-head computerized embroidery for 3D raised club crests.
Each unit passes an end-line inspection station where dedicated checkers verify measurements against tech pack tolerances, inspect stitch tension, trim loose threads, and verify logo alignment.
Garments are steam pressed, fitted with your custom brand labels and hangtags, individually polybagged, and packed into heavy-duty 7-ply export cartons ready for overseas freight.
We source and work with a broad selection of technical athletic and lifestyle fabrics. Inquire about your preferred compositions and GSM targets.
130 – 165 GSM
Micro-mesh, pin-hole mesh, and interlock structures ideal for running tees, soccer jerseys, and training singlets.
160 – 260 GSM
4-way high-stretch fabrics engineered for athletic shorts, base layer compression tops, leggings, and gymnastics wear.
320 – 420 GSM
Brushed interior fleece and diagonal French terry for luxury streetwear hoodies, crewneck sweatshirts, and jogger pants.
280 – 340 GSM
Woven face fabric bonded with breathable waterproof TPU membrane and warm micro-polar fleece backing for technical outerwear.
65 – 110 GSM
Ultra-lightweight windproof and water-repellent (DWR) fabrics designed for packable windbreaker jackets and marathon gear.
180 – 240 GSM
Durable pique knits and combed blends for athletic polo shirts, travel teamwear, and club leisurewear.
Share your design mockups, desired fabrics, and order quantities with Lakhan Sports. Our team in Sialkot will prepare a tailored production assessment.
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